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PROJECT OVERLANDER - FORD F-150 BUILDS

Ford F-150 Builds taken to the next level.


Build Your Ultimate Ford F-150

Whether you’re planning a complete touring build or upgrading specific areas of your vehicle, Project Overlander can help design a solution tailored to your requirements.

Book a consultation with our team to discuss your Ford F-150 build.


START YOUR BUILD


ORI GVM & Lift Packages

Offroad Industries GVM & Lift Packages

Ford Australia's F-150 is rated at 3,220 kg GVM with about 769 kg of payload in XLT, Lariat and Platinum trim.

Offroad Industries' six stages take it to as much as 4,300 kg GVM and 8,800 kg GCM — from a factory-wheel payload upgrade through to a 6" lift on 37s — all federally approved and fitted in-house.

Factory rating: 3,220 kg GVM · 7,720 kg GCM · about 769 kg payload

Book a GVM consult

Ford F-150 ORI GVM upgrade

GVM & GCM upgrades — Stages 1 to 6

ORI Ford F-150 GVM Stage 1: The Weekender Family Getaway

Stage 1

The Weekender Family Getaway

GVM 3700 kg  ·  2.5in lift  ·  275/60R20

$11,999 fitted & engineered

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ORI Ford F-150 GVM Stage 2: The Performance Level-Up

Stage 2

The Performance Level-Up

GVM 3700 kg  ·  2in lift  ·  275/60R20

$15,849 fitted & engineered

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ORI Ford F-150 GVM Stage 3: The Heavy Hauler

Stage 3

The Heavy Hauler

GVM 4300 kg  ·  2in lift  ·  35x12.5R18/R20 with aftermarket flares

$16,999 fitted & engineered

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ORI Ford F-150 GVM Stage 4: The "No Compromise" Build

Stage 4

The "No Compromise" Build

GVM 4300 kg  ·  2.5in lift  ·  35x12.5R18/R20 with aftermarket flares

$26,999 fitted & engineered

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ORI Ford F-150 GVM Stage 5: The "Lifted & Loaded" (4-Inch Lift)

Stage 5

The "Lifted & Loaded" (4-Inch Lift)

GVM 4000 kg  ·  4in lift  ·  35x12.5R18 / 35x12.5R20

$24,999 fitted & engineered

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ORI Ford F-150 GVM Stage 6: The "Monster" Build (6-Inch Lift)

Stage 6

The "Monster" Build (6-Inch Lift)

GVM 3700 kg  ·  6in lift  ·  37x13.5R20

$24,999 fitted & engineered

View package

Compare the packages

PackageGVMLiftTyresPrice
Stage 13700 kg2.5in275/60R20$11,999
Stage 23700 kg2in275/60R20$15,849
Stage 34300 kg2in35x12.5R18/R20 with aftermarket flares$16,999
Stage 44300 kg2.5in35x12.5R18/R20 with aftermarket flares$26,999
Stage 54000 kg4in35x12.5R18 / 35x12.5R20$24,999
Stage 63700 kg6in37x13.5R20$24,999

Prices are for packages supplied, fitted and engineered. Post-registration upgrades attract extra state engineering and registration fees. Some stages need load-rated wheels and tyres. Offroad Industries (ORI) is an independent Australian brand; Project Overlander is an authorised installer.

Accessory Fitment

Project Overlander fits the full range of accessories for your Ford F-150 — wheels and tyres, lighting, racks, awnings, Starlink and complete touring fit-outs.

Electric Side Steps

ORI power steps that drop when the door opens and tuck away on the move.

Lighting & 12V

Driving lights, light bars and dual-battery/lithium systems wired properly.

Awnings, Tents & Camping

Boss RT1 rooftop tents, 270 awnings and shower awnings.

Starlink Mounts

Boss Starlink Mini and Gen 3/4 mounts with 12–24 V power modules.

Long Range Tanks

Extra fuel range for remote touring.

Protection

Underbody protection, flares and bars.

Boss Aluminium Trays and Canopies

25 Years of Australian Manufacturing

Cutting-edge technology and a commitment to quality result in a truly premium range of products.

Boss Aluminium Trays

Standard Inclusions

Ford F-150 build with Boss Aluminium tray and canopy

Checker Plate Tray Deck with Nutserts

Durable checker plate surface equipped with a grid of M12 nutserts for versatile and secure tie-down options across the entire tray deck.

Ford F-150 build with Boss Aluminium tray and canopy

Sheet Metal Headboard

As pioneers in sheet metal headboard design, Boss Aluminium introduced innovation to the market. The sheet metal headboard provides greater functionality than most conventional designs, featuring integrated Anderson Plug outlets and an optional 40L headboard water tank.

Ford F-150 build with Boss Aluminium tray and canopy

100% Powder Coated

100% in-house powder coating with meticulous attention to preparation, ensuring a durable, long-lasting finish that offers exceptional resistance to corrosion, scratches, and harsh conditions.

Ford F-150 build with Boss Aluminium tray and canopy

Integrated Tie Rail

Both the Premium and M-Spec tray designs include a revised multi-purpose tie rail tucked in under the tray deck. This is an incredibly low profile, integrated solution for tying down your cargo.

Ford F-150 build with Boss Aluminium tray and canopy

LED Tail Lights

High-performance taillights that offer superior visibility and durability for enhanced rear lighting.

Ford F-150 build with Boss Aluminium tray and canopy

Integrated Factory Technology

Using advanced manufacturing methods such as 3D scanning, CAD, and 3D printing, Boss Aluminium integrates factory technology—like sonar, reverse sensors, and cameras—into its trays, ensuring all OEM systems function exactly as they do from the factory.

Ford F-150 build with Boss Aluminium tray and canopy

M1 Package

Stage 1 for a work style ute.

  • M-Spec Tray Deck
  • Heavy-Duty One-Piece Mud Guards
  • Classic Tail Infill
  • M-Spec Sheet Metal Headboard
  • Double Skinned Tray Sides
  • Pictured Options
  • M-Spec Rear Hoop
  • Low Profile Roof Rack

Pictured Options

  • M-Spec Rear Hoop
  • Low Profile Roof Rack

Ford F-150 build with Boss Aluminium tray and canopy

Ford F-150 build with Boss Aluminium tray and canopy
M2 Package

Added functionality of underbody boxes

  • M-Spec Tray Deck
  • Heavy-Duty One-Piece Mud Guards
  • Classic Tail Infill
  • M-Spec Sheet Metal Headboard
  • Double Skinned Tray Sides
  • M-Spec Rear Under Body Boxes x 2

Ford F-150 build with Boss Aluminium tray and canopy

Ford F-150 build with Boss Aluminium tray and canopy
79 Series Landcruiser

Unlock more out of your 79 series with trays available for both dual and single cab in addition to chassis extended models like the JMACX 300mm Super Chassis.


  • LC79 Dual Cab - 1800L x 1850w
  • LC79 Single Cab - 2400L x 1850w
  • LC79 Dual Cab with 300mm Extension - 2000L x 1850W
  • LC79 Single Cab with 300mm Extension - 2800L x 1850W
Ford F-150 build with Boss Aluminium tray and canopy
Mid-Sized Ute

Premium Trays are now also available for more common mid-sized utes for those wanting the Boss Flagship in a slightly smaller package.


Dimensions

  • Dual Cab 1800L x 1850W
  • Extra Cab 2100L x 1850W
  • Single Cab 2500L x 1850W

Boss Aluminium Canopies

Ford F-150 build with Boss Aluminium tray and canopy
M1 Canopy Package
  • M-Spec Canopy Shell
  • Low Profile Spare Wheel Mount
  • Premium Jerry Can Holder
  • Low Profile Roof Rack Or Trade Rack
  • Rear Wing Platforms

Lengths Available in 1460L, 1690L & 1790L

Ford F-150 build with Boss Aluminium tray and canopy

Ford F-150 build with Boss Aluminium tray and canopy
M2 Canopy Package
  • M-Spec Canopy Shell
  • Low Profile Spare Wheel Mount
  • Premium Jerry Can Holder
  • Low Profile Roof Rack or Trade Rack
  • Heavy-Duty Folding Ladder Upright Fridge Surround (suit 85L or 130L Bushman Fridge)
  • Rear Wing Platforms

Lengths Available in 1460L, 1690L & 1790L

Ford F-150 build with Boss Aluminium tray and canopy

Ford F-150 build with Boss Aluminium tray and canopy
M3 Canopy Package
  • M-Spec Canopy Shell
  • Low Profile Spare Wheel Mount
  • Premium Jerry Can Holder
  • Low Profile Roof Rack or Trade Rack
  • Heavy-Duty Folding Ladder
  • Upright Fridge Surround (suit 85L or 130L Bushman Fridge)
  • T15 Drawer and Table System
  • 2x S10 Full Module Depth Shelves
  • Rear Wing Platforms

Lengths Available in 1460L, 1690L & 1790L

Ford F-150 build with Boss Aluminium tray and canopy

Ford F-150 build with Boss Aluminium tray and canopy
M4 Canopy Package
  • M-Spec Canopy Shell
  • Low Profile Spare Wheel Mount
  • Premium Jerry Can Holder
  • Low Profile Roof Rack or Trade Rack
  • Heavy-Duty Folding Ladder
  • Upright Fridge Surround (suit 85L or 130L Bushman Fridge)
  • T15 Drawer and Table System
  • 2x S10 Full Module Depth Shelves
  • T10 Drawer System
  • Rear Wing Platforms

Lengths Available in 1460L, 1690L & 1790L

Ford F-150 build with Boss Aluminium tray and canopy

Ford F-150 Upgrade Enquiry