PROJECT OVERLANDER - FORD F-150 BUILDS
Ford F-150 Builds taken to the next level.
Build Your Ultimate Ford F-150
Whether you’re planning a complete touring build or upgrading specific areas of your vehicle, Project Overlander can help design a solution tailored to your requirements.
Book a consultation with our team to discuss your Ford F-150 build.
ORI GVM & Lift Packages
Offroad Industries GVM & Lift Packages
Ford Australia's F-150 is rated at 3,220 kg GVM with about 769 kg of payload in XLT, Lariat and Platinum trim.
Offroad Industries' six stages take it to as much as 4,300 kg GVM and 8,800 kg GCM — from a factory-wheel payload upgrade through to a 6" lift on 37s — all federally approved and fitted in-house.
Factory rating: 3,220 kg GVM · 7,720 kg GCM · about 769 kg payload
GVM & GCM upgrades — Stages 1 to 6
Stage 1
The Weekender Family Getaway
GVM 3700 kg · 2.5in lift · 275/60R20
$11,999 fitted & engineered
View packageStage 2
The Performance Level-Up
GVM 3700 kg · 2in lift · 275/60R20
$15,849 fitted & engineered
View packageStage 3
The Heavy Hauler
GVM 4300 kg · 2in lift · 35x12.5R18/R20 with aftermarket flares
$16,999 fitted & engineered
View packageStage 4
The "No Compromise" Build
GVM 4300 kg · 2.5in lift · 35x12.5R18/R20 with aftermarket flares
$26,999 fitted & engineered
View packageStage 5
The "Lifted & Loaded" (4-Inch Lift)
GVM 4000 kg · 4in lift · 35x12.5R18 / 35x12.5R20
$24,999 fitted & engineered
View packageStage 6
The "Monster" Build (6-Inch Lift)
GVM 3700 kg · 6in lift · 37x13.5R20
$24,999 fitted & engineered
View packageCompare the packages
| Package | GVM | Lift | Tyres | Price |
|---|---|---|---|---|
| Stage 1 | 3700 kg | 2.5in | 275/60R20 | $11,999 |
| Stage 2 | 3700 kg | 2in | 275/60R20 | $15,849 |
| Stage 3 | 4300 kg | 2in | 35x12.5R18/R20 with aftermarket flares | $16,999 |
| Stage 4 | 4300 kg | 2.5in | 35x12.5R18/R20 with aftermarket flares | $26,999 |
| Stage 5 | 4000 kg | 4in | 35x12.5R18 / 35x12.5R20 | $24,999 |
| Stage 6 | 3700 kg | 6in | 37x13.5R20 | $24,999 |
Prices are for packages supplied, fitted and engineered. Post-registration upgrades attract extra state engineering and registration fees. Some stages need load-rated wheels and tyres. Offroad Industries (ORI) is an independent Australian brand; Project Overlander is an authorised installer.
Accessory Fitment
Project Overlander fits the full range of accessories for your Ford F-150 — wheels and tyres, lighting, racks, awnings, Starlink and complete touring fit-outs.
Electric Side Steps
ORI power steps that drop when the door opens and tuck away on the move.
Lighting & 12V
Driving lights, light bars and dual-battery/lithium systems wired properly.
Awnings, Tents & Camping
Boss RT1 rooftop tents, 270 awnings and shower awnings.
Starlink Mounts
Boss Starlink Mini and Gen 3/4 mounts with 12–24 V power modules.
Long Range Tanks
Extra fuel range for remote touring.
Protection
Underbody protection, flares and bars.
Boss Aluminium Trays and Canopies
25 Years of Australian Manufacturing
Cutting-edge technology and a commitment to quality result in a truly premium range of products.
Boss Aluminium Trays
Standard Inclusions
Checker Plate Tray Deck with Nutserts
Durable checker plate surface equipped with a grid of M12 nutserts for versatile and secure tie-down options across the entire tray deck.
Sheet Metal Headboard
As pioneers in sheet metal headboard design, Boss Aluminium introduced innovation to the market. The sheet metal headboard provides greater functionality than most conventional designs, featuring integrated Anderson Plug outlets and an optional 40L headboard water tank.
100% Powder Coated
100% in-house powder coating with meticulous attention to preparation, ensuring a durable, long-lasting finish that offers exceptional resistance to corrosion, scratches, and harsh conditions.
Integrated Tie Rail
Both the Premium and M-Spec tray designs include a revised multi-purpose tie rail tucked in under the tray deck. This is an incredibly low profile, integrated solution for tying down your cargo.
LED Tail Lights
High-performance taillights that offer superior visibility and durability for enhanced rear lighting.
Integrated Factory Technology
Using advanced manufacturing methods such as 3D scanning, CAD, and 3D printing, Boss Aluminium integrates factory technology—like sonar, reverse sensors, and cameras—into its trays, ensuring all OEM systems function exactly as they do from the factory.
M1 Package
Stage 1 for a work style ute.
- M-Spec Tray Deck
- Heavy-Duty One-Piece Mud Guards
- Classic Tail Infill
- M-Spec Sheet Metal Headboard
- Double Skinned Tray Sides
- Pictured Options
- M-Spec Rear Hoop
- Low Profile Roof Rack
Pictured Options
- M-Spec Rear Hoop
- Low Profile Roof Rack

M2 Package
Added functionality of underbody boxes
- M-Spec Tray Deck
- Heavy-Duty One-Piece Mud Guards
- Classic Tail Infill
- M-Spec Sheet Metal Headboard
- Double Skinned Tray Sides
- M-Spec Rear Under Body Boxes x 2

79 Series Landcruiser
Unlock more out of your 79 series with trays available for both dual and single cab in addition to chassis extended models like the JMACX 300mm Super Chassis.
- LC79 Dual Cab - 1800L x 1850w
- LC79 Single Cab - 2400L x 1850w
- LC79 Dual Cab with 300mm Extension - 2000L x 1850W
- LC79 Single Cab with 300mm Extension - 2800L x 1850W
Mid-Sized Ute
Premium Trays are now also available for more common mid-sized utes for those wanting the Boss Flagship in a slightly smaller package.
Dimensions
- Dual Cab 1800L x 1850W
- Extra Cab 2100L x 1850W
- Single Cab 2500L x 1850W
Boss Aluminium Canopies
M1 Canopy Package
- M-Spec Canopy Shell
- Low Profile Spare Wheel Mount
- Premium Jerry Can Holder
- Low Profile Roof Rack Or Trade Rack
- Rear Wing Platforms
Lengths Available in 1460L, 1690L & 1790L

M2 Canopy Package
- M-Spec Canopy Shell
- Low Profile Spare Wheel Mount
- Premium Jerry Can Holder
- Low Profile Roof Rack or Trade Rack
- Heavy-Duty Folding Ladder Upright Fridge Surround (suit 85L or 130L Bushman Fridge)
- Rear Wing Platforms
Lengths Available in 1460L, 1690L & 1790L

M3 Canopy Package
- M-Spec Canopy Shell
- Low Profile Spare Wheel Mount
- Premium Jerry Can Holder
- Low Profile Roof Rack or Trade Rack
- Heavy-Duty Folding Ladder
- Upright Fridge Surround (suit 85L or 130L Bushman Fridge)
- T15 Drawer and Table System
- 2x S10 Full Module Depth Shelves
- Rear Wing Platforms
Lengths Available in 1460L, 1690L & 1790L

M4 Canopy Package
- M-Spec Canopy Shell
- Low Profile Spare Wheel Mount
- Premium Jerry Can Holder
- Low Profile Roof Rack or Trade Rack
- Heavy-Duty Folding Ladder
- Upright Fridge Surround (suit 85L or 130L Bushman Fridge)
- T15 Drawer and Table System
- 2x S10 Full Module Depth Shelves
- T10 Drawer System
- Rear Wing Platforms
Lengths Available in 1460L, 1690L & 1790L






